Improved plow steel, rope diameter | Minimum number of clips | Minimum spacing |
inches/(cm) | Drop forged | Other material | inches/(cm) |
1/2 or less (1.3) | 3 | 4 | 3 (7.6) |
5/8 (1.6) | 3 | 4 | 3 3/4 (9.5) |
3/4 (1.9) | 4 | 5 | 4 1/2 (11.4) |
7/8 (2.2) | 4 | 5 | 5 1/4 (13.3) |
1 (2.5) | 5 | 7 | 6 (15.2) |
1 1/8 (2.9) | 6 | 7 | 6 3/4 (17.1) |
1 1/4 (3.2) | 6 | 8 | 7 1/2 (19.1) |
1 3/8 (3.5) | 7 | 8 | 8 1/4 (21.0) |
1 1/2 (3.8) | 7 | 9 | 9 (22.9) |
(f) Wire rope must not be secured by knots.
(g) Eyes in wire rope bridles, slings, bull wires, or in single parts used for hoisting must not be formed by wire rope clips or knots.
(h) Eye splices in wire ropes must have at least three tucks with a whole strand of the rope and two tucks with one-half of the wire cut from each strand. Other forms of splices or connections which are demonstrated to be equally safe may be used.
(i) Except for eye splices in the ends of wires and for endless rope slings, each wire rope used in hoisting or lowering, or in bulling cargo, must consist of one continuous piece without knot or splice.
(4) You must meet the following requirements for natural fiber rope.
(a) You must ascertain the manufacturer's ratings for the specific natural fiber rope used and have such ratings available at the terminal. The manufacturer's ratings must be adhered to and a minimum design safety factor of five maintained.
(b) Eye splices must consist of at least three full tucks. Short splices must consist of at least six full tucks, three on each side of the center line.
(5) You must meet the following requirements for synthetic rope:
(a) You must adhere to the manufacturer's ratings and use recommendations for the specific synthetic fiber rope used and must have such ratings available at the terminal.
(b) Unless otherwise recommended by the manufacturer, when synthetic fiber ropes are substituted for manila ropes of less than three inches (7.62 cm) circumference, the substitute must be of equal size. Where substituted for manila rope of three inches or more in circumference, the size of the synthetic rope must be determined from the formula:
Where C = the required circumference of the synthetic rope in inches, Cs = the circumference to the nearest one-quarter inch of a synthetic rope having a breaking strength not less than that of the size manila rope that would be required by subsection (4) of this section, and Cm = the circumference of manila rope in inches which would be required by subsection (4) of this section.
(c) In making such substitution, it must be ascertained that the inherent characteristics of the synthetic fiber are suitable for hoisting.
(6) You must remove natural or synthetic rope having any of the following defects from service:
(a) Abnormal wear;
(b) Powdered fiber between strands;
(c) Sufficient cut or broken fibers to affect the capacity of the rope;
(d) Variations in the size or roundness of strands;
(e) Discolorations other than stains not associated with rope damage;
(f) Rotting; or
(g) Distortion or other damage to attached hardware.
(7) You must use properly fitting thimbles where any rope is secured permanently to a ring, shackle or attachment, where practical.
(8) You must meet the following requirements for synthetic web slings:
(a) Slings and nets or other combinations of more than one piece of synthetic webbing assembled and used as a single unit (synthetic web slings) must not be used to hoist loads in excess of the sling's rated capacity.
(b) Synthetic web slings must be removed from service if they exhibit any of the following defects:
(i) Acid or caustic burns;
(ii) Melting or charring of any part of the sling surface;
(iii) Snags, punctures, tears or cuts;
(iv) Broken or worn stitches;
(v) Distortion or damage to fittings; or
(vi) Display of visible warning threads or markers designed to indicate excessive wear or damage.
(c) Defective synthetic web slings removed from service must not be returned to service unless repaired by a sling manufacturer or similar entity. Each repaired sling must be proof tested by the repairer to twice the slings' rated capacity prior to its return to service. You must retain a certificate of the proof test and make it available for examination.
(d) Synthetic web slings provided by you must only be used in accordance with the manufacturer's recommendations, which must be made available upon request.
(e) Fittings must have a breaking strength at least equal to that of the sling to which they are attached and must be free of sharp edges.
(9) You must meet the following requirements for chains and chain slings used for hoisting.
(a) You must adhere to the manufacturer's recommended ratings for safe working loads for the sizes of the wrought iron and alloy steel chains and chain slings used and must have such ratings available. When the manufacturer is unable to provide such ratings, you must use the tables for chains and chain slings found in American National Safety Standard for Slings, ANSI B30.9-1971.
(b) Proof coil steel chain, also known as common or hardware chain, and other chain not recommended by the manufacturer for slinging or hoisting must not be used for slinging or hoisting.
(c) Sling chains, including end fastenings, must be inspected for visible defects before each day's use and as often as necessary during use to ensure integrity of the sling.
(i) Thorough inspections of chains in use must be made quarterly to detect wear, defective welds, deformation, increase in length or stretch. The month of inspection must be indicated on each chain by color of paint on a link or by other effective means.
(ii) Chains must be removed from service when maximum allowable wear, as indicated in Table C-2, is reached at any point of link.
(iii) Chain slings must be removed from service when stretch has increased the length of a measured section by more than five percent; when a link is bent, twisted or otherwise damaged; or when a link has a raised scarf or defective weld.
(iv) Only designated persons shall inspect chains used for slinging and hoisting.
Table C-2
Maximum Allowable Wear at Any Point of Link
Chain Size | Maximum Allowable Wear |
Inches | (cm) | Inches | (cm) |
1/4 (9/32) | (0.6) | | 3/64 | (0.1) |
3/8 | (1.0) | | 5/64 | (0.2) |
1/2 | (1.3) | | 7/64 | (0.3) |
5/8 | (1.6) | | 9/64 | (0.4) |
3/4 | (1.9) | | 5/32 | (0.4) |
7/8 | (2.2) | | 11/64 | (0.4) |
1 | (2.5) | | 3/16 | (0.5) |
1 1/8 | (2.9) | | 7/32 | (0.6) |
1 1/4 | (3.2) | | 1/4 | (0.6) |
1 3/8 | (3.5) | | 9/32 | (0.7) |
1 1/2 | (3.8) | | 5/16 | (0.8) |
1 3/4 | (4.4) | | 11/32 | (0.9) |
(d) Chains must only be repaired under qualified supervision. Links or portions of chain defective under any of the criteria under (c) of this subsection must be replaced with properly dimensioned links or connections of material similar to that of the original chain. Before repaired chains are returned to service, they must be tested to the proof test load recommended by the manufacturer for the original chain. Tests must be performed by the manufacturer or must be certified by an agency accredited for the purpose under WAC
296-56-60093. Test certificates must be available at the terminal.
(e) Wrought iron chains in constant use must be annealed or normalized at intervals not exceeding six months. Heat treatment certificates must be available at the terminal. Alloy chains must not be annealed.
(f) Kinked or knotted chains must not be used for lifting. Chains must not be shortened by bolting, wiring or knotting. Makeshift links or fasteners such as wire, bolts or rods must not be used.
(g) Hooks, rings, links and attachments affixed to sling chains must have rated capacities at least equal to that of the chains to which they are attached.
(h) Chain slings must bear identification of size, grade and rated capacity.
(10) You must meet the following requirements for shackles:
(a) If available, the manufacturer's recommended safe working loads for shackles must not be exceeded. In the absence of manufacturer's recommendations, Table C-3 must apply.
(b) Screw pin shackles used aloft in house fall or other gear, except in cargo hook assemblies, must have their pins moused or otherwise effectively secured.
Table C-3
Safe Working Loads for Shackles
Material Size | Pin Diameter | Safe Working Load in 2,000 lb Tons |
Inches | (cm) | Inches | (cm) |
1/2 | (1.3) | 5/8 | (1.6) | 1.4 |
5/8 | (1.6) | 3/4 | (1.9) | 2.2 |
3/4 | (1.9) | 7/8 | (2.2) | 3.2 |
7/8 | (2.2) | 1 | (2.5) | 4.3 |
1 | (2.5) | 1 1/8 | (2.9) | 5.6 |
1 1/8 | (2.9) | 1 1/4 | (3.2) | 6.7 |
1 1/4 | (3.2) | 1 3/8 | (3.5) | 8.2 |
1 3/8 | (3.5) | 1 1/2 | (3.8) | 10.0 |
1 1/2 | (3.8) | 1 5/8 | (4.1) | 11.9 |
1 3/4 | (4.4) | 2 | (5.1) | 16.2 |
2 | (5.1) | 2 1/4 | (5.7) | 21.2 |
(c) Tables G-2 through G-5 must be used to determine the safe working loads of various sizes and classifications of improved plow steel wire rope slings with various types of terminals. For sizes, classifications and grades not included in these tables the safe working load recommended by the manufacturer for specific, identifiable products must be followed, however, a safety factor of not less than five must be maintained.
TABLE G-1
MANILA ROPE
In Pounds or Tons of 2,000 Pounds
Circum- ference | Diameter in Inches | Single Leg | 60 Degree | 45 Degree | 30 Degree |
| | | |
| | Lbs. | Lbs. | Lbs. | Lbs. |
3/4 | 1/4 | 120 | 204 | 170 | 120 |
1 | 5/16 | 200 | 346 | 282 | 200 |
1 1/8 | 3/8 | 270 | 467 | 380 | 270 |
1 1/4 | 7/16 | 350 | 605 | 493 | 350 |
1 3/8 | 15/32 | 450 | 775 | 635 | 450 |
1 1/2 | 1/2 | 530 | 915 | 798 | 530 |
1 3/4 | 9/16 | 690 | 1190 | 973 | 690 |
2 | 5/8 | 880 | 1520 | 1240 | 880 |
2 1/4 | 3/4 | 1080 | 1870 | 1520 | 1080 |
2 1/2 | 13/16 | 1300 | 2250 | 1830 | 1300 |
2 3/4 | 7/8 | 1540 | 2660 | 2170 | 1540 |
3 | 1 | 1800 | 3120 | 2540 | 1800 |
| | Tons | Tons | Tons | Tons |
3 1/4 | 1 1/16 | 1.0 | 1.7 | 1.4 | 1.0 |
3 1/2 | 1 1/8 | 1.2 | 2.1 | 1.7 | 1.2 |
3 3/4 | 1 1/4 | 1.35 | 2.3 | 1.9 | 1.35 |
4 | 1 5/16 | 1.5 | 2.6 | 2.1 | 1.5 |
4 1/2 | 1 1/2 | 1.8 | 3.1 | 2.5 | 1.8 |
5 | 1 5/8 | 2.25 | 3.9 | 3.2 | 2.25 |
5 1/2 | 1 3/4 | 2.6 | 4.5 | 3.7 | 2.6 |
6 | 2 | 3.1 | 5.4 | 4.4 | 3.1 |
6 1/2 | 2 1/8 | 3.6 | 6.2 | 5.1 | 3.6 |
TABLE G-2
RATED CAPACITIES FOR IMPROVED PLOW STEEL, INDEPENDENT WIRE ROPE CORE, WIRE ROPE AND WIRE SLINGS
(In Tons of 2,000 Pounds)
Rope Diameter Inches | Single Leg |
Vertical | Choker |
A | B | C | A | B | C |
6 x 19 Classification |
1/4" | .59 | .56 | .53 | .44 | .42 | .40 |
3/8" | 1.3 | 1.2 | 1.1 | .98 | .93 | .86 |
1/2" | 2.3 | 2.2 | 2.0 | 1.7 | 1.6 | 1.5 |
5/8" | 3.6 | 3.4 | 3.0 | 2.7 | 2.5 | 2.2 |
3/4" | 5.1 | 4.9 | 4.2 | 3.8 | 3.6 | 3.1 |
7/8" | 6.9 | 6.6 | 5.5 | 5.2 | 4.9 | 4.1 |
1" | 9.0 | 8.5 | 7.2 | 6.7 | 6.4 | 5.4 |
1 1/8" | 11 | 10 | 9.0 | 8.5 | 7.8 | 6.8 |
6 x 37 Classification |
1 1/4" | 13 | 12 | 10 | 9.9 | 9.2 | 7.9 |
1 3/8" | 16 | 15 | 13 | 12 | 11 | 9.6 |
1 1/2" | 19 | 17 | 15 | 14 | 13 | 11 |
1 3/4" | 26 | 24 | 20 | 19 | 18 | 15 |
2" | 33 | 30 | 26 | 25 | 23 | 20 |
2 1/4" | 41 | 38 | 33 | 31 | 29 | 25 |
(A) — Socket or Swaged Terminal Attachment. (B) — Mechanical Sleeve Attachment. (C) — Hand Tucked Splice Attachment. |
TABLE G-3
RATED CAPACITIES FOR IMPROVED PLOW STEEL, INDEPENDENT WIRE ROPE CORE, WIRE ROPE SLING (IN TONS OF 2,000 POUNDS)
| Two-leg bridle or basket hitch | |
| Vertical | 60 Degree | 45 Degree | 30 Degree |
Rope dia. inches | | | | |
| A | B | C | A | B | C | A | B | C | A | B | C |
6 x 19 Classification |
1/4" | 1.2 | 1.1 | 1.0 | 1.0 | .97 | .92 | .83 | .79 | .75 | .59 | .56 | .53 |
3/8" | 2.6 | 2.5 | 2.3 | 2.3 | 2.1 | 2.0 | 1.8 | 1.8 | 1.6 | 1.3 | 1.2 | 1.1 |
1/2" | 4.6 | 4.4 | 3.9 | 4.0 | 3.8 | 3.4 | 3.2 | 3.1 | 2.8 | 2.3 | 2.2 | 2.0 |
5/8" | 7.2 | 6.8 | 6.0 | 6.2 | 5.9 | 5.2 | 5.1 | 4.8 | 4.2 | 3.6 | 3.4 | 3.0 |
3/4" | 10 | 9.7 | 8.4 | 8.9 | 8.4 | 7.3 | 7.2 | 6.9 | 5.9 | 5.1 | 4.9 | 4.2 |
7/8" | 14 | 13 | 11 | 12 | 11 | 9.6 | 9.8 | 9.3 | 7.8 | 6.9 | 6.6 | 5.5 |
1" | 18 | 17 | 14 | 15 | 15 | 12 | 13 | 12 | 10 | 9.0 | 8.5 | 7.2 |
1 1/8" | 23 | 21 | 18 | 19 | 18 | 16 | 16 | 15 | 13 | 11 | 10 | 9.0 |
6 x 37 Classification |
1 1/4" | 26 | 24 | 21 | 23 | 21 | 18 | 19 | 17 | 15 | 13 | 12 | 10 |
1 3/8" | 32 | 29 | 25 | 28 | 25 | 22 | 22 | 21 | 18 | 16 | 15 | 13 |
1 1/2" | 38 | 35 | 30 | 33 | 30 | 26 | 27 | 25 | 21 | 19 | 17 | 15 |
1 3/4" | 51 | 47 | 41 | 44 | 41 | 35 | 36 | 33 | 29 | 26 | 24 | 20 |
2" | 66 | 61 | 53 | 57 | 53 | 46 | 47 | 43 | 37 | 33 | 30 | 26 |
2 1/4" | 83 | 76 | 66 | 72 | 66 | 57 | 58 | 54 | 47 | 41 | 38 | 33 |
(A) Socket or Swaged Terminal Attachment. (B) Mechanical Sleeve Attachment. (C) Hand Tucked Splice Attachment. |
TABLE G-4
RATED CAPACITIES FOR IMPROVED PLOW STEEL, FIBER CORE, WIRE ROPE AND WIRE ROPE SLINGS
(In Tons of 2,000 pounds)
Rope dia. Inches | Single leg |
Vertical | Choker |
A | B | C | A | B | C |
6 x 19 Classification |
1/4" | .55 | .51 | .49 | .41 | .38 | .37 |
3/8" | 1.2 | 1.1 | 1.1 | .91 | .85 | .80 |
1/2" | 2.1 | 2.0 | 1.8 | 1.6 | 1.5 | 1.4 |
5/8" | 3.3 | 3.1 | 2.8 | 2.5 | 2.3 | 2.1 |
3/4" | 4.8 | 4.4 | 3.9 | 3.6 | 3.3 | 2.9 |
7/8" | 6.4 | 5.9 | 5.1 | 4.8 | 4.5 | 3.9 |
1" | 8.4 | 7.7 | 6.7 | 6.3 | 5.8 | 5.0 |
1 1/8" | 10 | 9.5 | 8.4 | 7.9 | 7.1 | 6.3 |
6 x 37 Classification |
1 1/4" | 12 | 11 | 9.8 | 9.2 | 8.3 | 7.4 |
1 3/8" | 15 | 13 | 12 | 11 | 10 | 8.9 |
1 1/2" | 17 | 16 | 14 | 13 | 12 | 10 |
1 3/4" | 24 | 21 | 19 | 18 | 16 | 14 |
2" | 31 | 28 | 25 | 23 | 21 | 18 |
(A) — Socket or Swaged Terminal Attachment. (B) — Mechanical Sleeve Attachment. (C) — Hand Tucked Splice Attachment. |
TABLE G-5
RATED CAPACITIES FOR IMPROVED PLOW STEEL, FIBER CORE, WIRE ROPE SLINGS
(IN TONS OF 2,000 POUNDS)
| Two-leg bridle or basket hitch | |
| Vertical | 60 Degree | 45 Degree | 30 Degree |
Rope dia. inches | | | | |
| A | B | C | A | B | C | A | B | C | A | B | C |
6 x 19 Classification |
1/4" | 1.1 | 1.0 | .99 | .95 | .88 | .85 | .77 | .72 | .70 | .55 | .51 | .49 |
3/8" | 2.4 | 2.2 | 2.1 | 2.1 | 1.9 | 1.8 | 1.7 | 1.6 | 1.5 | 1.2 | 1.1 | 1.1 |
1/2" | 4.3 | 3.9 | 3.7 | 3.7 | 3.4 | 3.2 | 3.0 | 2.8 | 2.6 | 2.1 | 2.0 | 1.8 |
5/8" | 6.7 | 6.2 | 5.6 | 5.8 | 5.3 | 4.8 | 4.7 | 4.4 | 4.0 | 3.3 | 3.1 | 2.8 |
3/4" | 9.5 | 8.8 | 7.8 | 8.2 | 7.6 | 6.8 | 6.7 | 6.2 | 5.5 | 4.8 | 4.4 | 3.9 |
7/8" | 13 | 12 | 10 | 11 | 10 | 8.9 | 9.1 | 8.4 | 7.3 | 6.4 | 5.9 | 5.1 |
1" | 17 | 15 | 13 | 14 | 13 | 11 | 12 | 11 | 9.4 | 8.4 | 7.7 | 6.7 |
1 1/2" | 21 | 19 | 17 | 18 | 16 | 14 | 15 | 13 | 12 | 10 | 9.5 | 8.4 |
6 x 37 Classification |
1 1/4" | 25 | 22 | 20 | 21 | 19 | 17 | 17 | 16 | 14 | 12 | 11 | 9.8 |
1 3/8" | 30 | 27 | 24 | 26 | 23 | 20 | 21 | 19 | 17 | 15 | 13 | 12 |
1 1/2" | 35 | 32 | 28 | 30 | 27 | 24 | 25 | 22 | 20 | 17 | 16 | 14 |
1 3/4" | 48 | 43 | 38 | 41 | 37 | 33 | 34 | 30 | 27 | 24 | 21 | 19 |
2" | 62 | 55 | 49 | 53 | 48 | 43 | 43 | 39 | 35 | 31 | 28 | 25 |
(A) Socket or Swaged Terminal Attachment. (B) Mechanical Sleeve Attachment. (C) Hand Tucked Splice Attachment. |
TABLE G-6
ALLOY STEEL CHAIN
(In Tons of 2,000 Pounds)
Nominal Size Chain Stock Inch | Single Leg | 60 Degree | 45 Degree | 30 Degree |
| | | |
1/4 | 1.62 | 2.82 | 2.27 | 1.62 |
3/8 | 3.30 | 5.70 | 4.65 | 3.30 |
1/2 | 5.62 | 9.75 | 7.90 | 5.62 |
5/8 | 8.25 | 14.25 | 11.65 | 8.25 |
3/4 | 11.5 | 19.9 | 16.2 | 11.5 |
7/8 | 14.3 | 24.9 | 20.3 | 14.3 |
1 | 19.3 | 33.5 | 27.3 | 19.8 |
1 1/8 | 22.2 | 38.5 | 31.5 | 22.2 |
1 1/4 | 28.7 | 49.7 | 40.5 | 28.7 |
1 3/8 | 33.5 | 58.0 | 47.0 | 33.5 |
1 1/2 | 39.7 | 68.5 | 56.0 | 39.7 |
1 5/8 | 42.5 | 73.5 | 59.5 | 42.5 |
1 3/4 | 47.0 | 81.5 | 62.0 | 47.0 |
(11) You must meet the following requirements for hooks other than hand hooks:
(a) The manufacturer's recommendations must be followed in determining the safe working loads of the various sizes and types of specific and identifiable hooks. All hooks for which no applicable manufacturer's recommendations are available must be tested to twice the intended safe working load before they are initially put into use. You must maintain a record of the dates and results of such tests.
(b) Loads must be applied to the throat of the hook since loading the point may overstress, bend, or spring the hook.
(c) Hooks must be inspected once a month to see that they have not been bent by overloading. Bent or sprung hooks must not be used.
(d) For crane hooks, magnetic particle or other suitable crack detecting inspection must be performed at least once each year. When testing by X-ray, the pertinent provisions of the Nuclear Regulatory Commission's standards for protection against radiation, relating to protection against occupational radiation exposure, must apply.
(e) Any activity which involves the use of radioactive materials or X-rays, whether or not under license from the Nuclear Regulatory Commission, must be performed by competent persons specially trained in the proper and safe operation of such equipment. In the case of materials used under commission license, only persons actually licensed, or competent persons under direction and supervision of the licensee, must perform such work.
(f) Teeth of case hooks must not be split, cracked, or deformed.
(g) Jaws of patent clamp type plate hooks must be kept in safe condition so that they will grip plates securely.
(12) You must meet the following requirements for pallets:
(a) Pallets must be made and maintained to safely support and carry loads being handled. Fastenings of reusable pallets used for hoisting must be bolts and nuts, drive screws (helically threaded nails), annular threaded nails or fastenings of equivalent holding strength.
(b) Damaged pallets must be stored in designated areas and identified.
(c) Reusable wing or lip-type pallets must be hoisted by bar bridles or other suitable gear and must have an overhanging wing or lip of at least three inches (7.62 cm). They must not be hoisted by wire slings alone.
(d) Loaded pallets that do not meet the requirements of this subsection (12)(d) must be hoisted only after being placed on pallets meeting such requirements or must be handled by other means providing equivalent protection.
(e) Bridles for handling flush end or box-type pallets must be designed to prevent disengagement from the pallet under load.
(f) Pallets must be stacked or placed to prevent falling, collapsing or otherwise causing a hazard under standard operating conditions.
(g) Disposable pallets intended only for one use must not be reused for hoisting.
[Statutory Authority: RCW
49.17.010,
49.17.040,
49.17.050,
49.17.060. WSR 15-24-102, § 296-56-60073, filed 12/1/15, effective 1/5/16. Statutory Authority: RCW
49.17.010, [49.17].040, and [49.17].050. WSR 00-21-103, § 296-56-60073, filed 10/18/00, effective 2/1/01. Statutory Authority: RCW
49.17.040. WSR 99-02-024, § 296-56-60073, filed 12/30/98, effective 3/30/99. Statutory Authority: Chapter
49.17 RCW. WSR 95-04-007, § 296-56-60073, filed 1/18/95, effective 3/1/95. Statutory Authority: Chapter
49.17 RCW and RCW
49.17.040, [49.17].050 and [49.17].060. WSR 92-22-067 (Order 92-06), § 296-56-60073, filed 10/30/92, effective 12/8/92. Statutory Authority: Chapter
49.17 RCW. WSR 91-11-070 (Order 91-01), § 296-56-60073, filed 5/20/91, effective 6/20/91. Statutory Authority: RCW
49.17.040 and
49.17.050. WSR 86-03-064 (Order 86-02), § 296-56-60073, filed 1/17/86; WSR 85-10-004 (Order 85-09), § 296-56-60073, filed 4/19/85; WSR 85-01-022 (Order 84-24), § 296-56-60073, filed 12/11/84.]